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Exhaust -BGM PRO BigBox SPORT (BBS) - Vespa PX200, Rally200 Item no. BGM1011SP

Now available again: bgm BigBox Sport exhaust Vespa PX200

Performance like a racing exhaust - optics and acoustics like a series exhaust

The BGM BigBox Sport is a thoroughbred Vespa racing exhaust, in the unsuspicious design of an original exhaust. Just like the original Vespa exhaust, the BigBox is of course double-walled and provided with insulating wool. It positions itself as a clear alternative to eye-catching and mostly loud copies of our original BigBox and large resonance exhaust systems. The high level of motivation clearly sets the bgm BigBox Sport apart from other boxing facilities. Designed for performance-oriented drivers who appreciate the benefits of an inconspicuous vehicle.

Real Vespa racing exhaust

The Sport Box, like everyone else, needs it good racing exhaust, a powerful engine concept to develop your full performance. In the environment of cylinders such as the Polini 210, Malossi MHR and Co., it offers impressive results. It also supports engine outputs above 25PS without any problems and pushes ahead with full torque. Despite its high peak performance, the Sport Box gets in early and also enables comfortable driving.

Due to its consistent design for a high gas throughput, the BigBox Sport is not intended for use with near-series engines or tame tuning cylinders. It needs a clear and powerful outlet impulse to fill the large volume and the thick elbow of the Sport Box with life.

Order your Vespa sport exhaust now

PRO:

  • Original optics
  • Quiet thanks to the double wall and insulation wool like the original exhaust
  • Top performance like a resonance exhaust
  • No performance hole
  • Broad speed range
  • More top speed
  • Very unobtrusive
  • Also fits rally / sprint without modifications
  • Solid construction with clamp on the cylinder
  • Handcrafted in Europe

CONS:

  • Not for vehicles with 8 inch tires (ground clearance too low)
  • Not for near-series engines

Heads-up: Choose the main jet about 4-6 sizes larger than with the original exhaust.

The elbow is attached to the cylinder using a clamp. Compared to loose fastening with an O-ring seal, this results in the best stability and prevents damage to the outlet flange. A long spacer should be used on the rear shock absorber for optimal ground clearance.

And finally ...

Pure understatement. Performance like a racing exhaust, optics and sound similar to an original exhaust.

Performance diagrams Vespa exhaust BigBox Sport 200

Polini 207

Polini 207 plug & play on original PX200 engine.

Malossi MHR 210 (unprocessed)

Malossi MHR 210 on crankshaft with 59mm stroke, membrane inlet, PWK33, QK: 0,95mm, 1mm base gasket, 0,5mm head gasket

Malossi MHR 221

64mm stroke (= 236ccm), reed valve inlet, 30mm Dell'Orto, 130 ° / 184 °
Red curve = BigBox old
Blue curve = BigBox Sport

 

Order your Vespa sport exhaust now
bgm PRO BigBox Vespa 200 bgm1011sp

The BigBox Sport for the Vespa PX 200 is also available again as of today

The huge success and the great demand for ours Vespa racing exhaust quickly made for empty shelves. But since today the stores are full again and the bgm PRO BigBox SPORT exhaust system is for both Vespa PX200 as well as for Vespa PX 80 - 150 back in stock.

bgm PRO BigBox Vespa 200 bgm1011sp

Order Vespa racing exhaust here

bgm big box sport

bgm BigBox Sport just new and already sold out -

We were amazed: within a very short time it was the new Vespa racing exhaust (BGM1010SP) already sold out. With the positive feedback and the tests that were carried out by various parties, it was actually clear that we are very happy about the great success of this exhaust system - Thank you!

The BGM BigBox Sport - the wolf in sheep's clothing
Performance like a racing exhaust - optics and acoustics like a series exhaust

Update: now also for PX200 and Rally 200 available again!

Now available again!

Order BigBox Sport here

bgm bigbox sport vespa exhaust bigbox-sport-vespa-exhaust_3

The BGM BigBox Sport is a thoroughbred racing exhaust, in the unsuspicious design of an original exhaust. It positions itself as a clear alternative to eye-catching and mostly loud and large resonance exhaust systems. The high level of motivation clearly sets it apart from other boxing systems. Designed for performance-oriented drivers who appreciate the benefits of an inconspicuous vehicle.

Performance diagram bgm BigBox Sport:

LML150 5 channel engine (membrane inlet) with cylinder Quattrini M1X (unprocessed) and 1,5mm head gasket (stroke compensation), carburetor SI24

Performance diagram (BGM1010SP)

Powerful engine concept required

Like any good racing exhaust, the Sport Box requires a powerful engine concept in order to develop its full performance. In the environment of cylinders like the Quattrini M1X and Co., it offers impressive results. It also supports engine outputs above 25PS without any problems and pushes ahead with full torque. Despite its high peak performance, the Sport Box gets in early and also enables comfortable driving.

Due to its consistent design for a high gas throughput, the BigBox Sport is not intended for use with near-series engines or tame tuning cylinders. It needs a clear and powerful outlet impulse to fill the large volume and the thick elbow of the Sport Box with life.

PRO:

  • Original optics
  • Quiet
  • Top performance like a resonance exhaust
  • No performance hole
  • Broad speed range
  • More top speed
  • Very unobtrusive
  • Also fits rally / sprint without modifications
  • Solid construction with clamp on the cylinder
  • Handcrafted in Europe

CON:

  • Not for vehicles with 8 inch tires (ground clearance too low)
  • Not for near-series engines

The elbow is attached to the cylinder using a clamp. Compared to loose fastening with an O-ring seal, this results in the best stability and prevents damage to the outlet flange. A long spacer should be used on the rear shock absorber for optimal ground clearance.

Conclusion: pure understatement. Performance like a racing exhaust, optics and sound similar to an original exhaust.

Order BigBox Sport here
Vespa Bigbox test stand

The Vespa exhaust bgm PRO BigBox SPORT is now also available for the Vespa PX200

The version for 80cc - 150cc engines can be found here: Exhaust -BGM PRO BigBox SPORT- Vespa PX80, PX125, PX150, Sprint, GT, GTR

Performance like a Vespa racing exhaust - Looks and acoustics almost like a standard exhaust

BGM1011SP (1)

Purebred Vespa racing exhaust

The BGM BigBox Sport is a thoroughbred racing exhaust, in the unsuspicious design of an original exhaust. It positions itself as a clear alternative to eye-catching and mostly loud and large resonance exhaust systems. the high motivation clearly sets it apart from other boxing systems. Designed for performance-oriented drivers who appreciate the benefits of an inconspicuous vehicle.

The performance potential of the BigBox SPORT grows with the engine concept

Like any good racing exhaust, the Sport Box requires a powerful engine concept in order to be able to develop its full performance. Around cylinders like that Polini 210, Malossi MHR and Co. it offers impressive results. See performance diagrams from test runs on our in-house Scooter Center Dynamometer further down.

It also supports engine outputs above 25PS without any problems and pushes ahead with full torque. Despite their high peak performance the Sport Box rises with one early high torque and also enables comfortable driving.

Due to its consistent design for a high gas throughput, the BigBox Sport is not intended for use with near-series engines or tame tuning cylinders. It needs a clear and powerful discharge impulse to get the large volume and the thick elbow to fill the Sport Box with life.

PRO:

  • Original optics
  • Top performance like a resonance exhaust
  • No performance hole
  • Broad speed range
  • More top speed
  • Very unobtrusive
  • Also fits rally / sprint without modifications
  • Solid construction with clamp on the cylinder
  • Handmade in SPAIN

CON:

  • Not for vehicles with 8 inch tires (ground clearance too low)
  • Not for near-series engines

Fixing and assembly

The assembly is easy. The elbow is attached to the cylinder using a clamp. The sealing is done for the different outlet pipe diameters in the 200cc models by insert plates. Compared to a loose fastening with an O-ring seal, this results in the best stability and prevents damage to the outlet flange. A long spacer on the rear shock absorber could be used for even greater ground clearance.

And finally ...

Pure understatement. Performance like a racing exhaust, optics and sound similar to an original exhaust.

Depending on the engine concept, the BigBox, just like a resonance exhaust, can significantly increase performance.

Buy the Vespa BigBox SPORT 200 here

 

The Vespa BigBox in the test

Vespa Bigbox test bench

BigBox SPORT on 12PS Vespa PX200

Even as a classy racing exhaust, the BigBox SPORT can mobilize more torque on a 12 HP original Vespa engine in the upper speed range. In comparison here against an old friend, the Sito Plus. But then things really get going on a tuned Polini or Malossi engine. See below.

Copy of sitoplusvssport

Bigbox SPORT with Polini 207 cast iron

The BigBox Sport provide more power and torque.

With this engine, further processing of the Einalssform and one bgm Pro crankshaft sure to achieve even more power and, above all, torque in the lower speed range.

 

Performance diagram POLINI 207 (BGM1011SP)

bgm PRO BigBox SPORT from Malossi MHR

The BigBox feels really good on engines that are built in the house large canal areas offer and generally that Potential for a little more performance to have.

Here on a motor with 59mm stroke bell shaft (57mm stroke with eccentric crank pin) and plugged in Malossi MHR (Spacer at the cylinder base 1,0mm, cylinder head gasket 0,5mm).

 

Performance diagram MALOSSI MHR 210 (BGM1011SP)

With main stand

Of course with the PX but even with Vespa Rally, Sprint, GT, GTR models the main stand still fits!

To accommodate the manifold length on the vehicle was not really easy, it took us a few tries to find a course that was as close as possible fits many vehicles and does not collide with the main stand or the footplate.

With the Rally, Sprint, GT, GTR models, the distance to the stand feet is often critical in connection with a 200 engine. With the BigBox Sport, we made sure that there was enough space here and on the main stand.

BigBox Sport 200

Maximale Bodenfreiheit

Although the BigBox lives up to its name due to the design, we also took the appropriate ground clearance into account when laying it.
As usual with the Largeframe Models, as a rule, only have the kick starter screw and the gear shift in contact with the road.

bigbox sport 125 005

However, we have to advise against using the BigBox Sport for the 200 cc on vehicles with 8 ″ tires.

Please check the clearance of the elbow to the footplate and the roadway. In individual cases, you can still correct this with a longer spacer on the rear shock absorber.

Bigbox TOURING for 10 "and 8" Vespa

We are working on the touring version of the BigBox for those who love engines that deliver their torque at low speeds. This will then also be suitable for the 8 ″ models.

Vespa exhaust BigBox SPORT watch out:

  • Vespa 200 Rally (VSE1T - Femsa)
  • Vespa 200 Rally (VSE1T - Ducati)
  • Vespa 200 PE (VSX1T - -1980)
  • Vespa 200 PX E Lusso (VSX1T - 1984-97)
  • Vespa 200 PX E (VSX1T - 1981-83)
  • Vespa 200 PX E Lusso (ZAPM18 - 1998-)
Buy the Vespa BigBox SPORT 200 here

 

bgm PRO Bigbox, the legendary Exhaust for Vespa Classic, is now available as a sport version.

The bgm BigBox Sport - the wolf in sheep's clothing

Exhaust -BGM PRO BigBox SPORT- Vespa PX80, PX125, PX150, Sprint, GT, GTR

You can find the version for 200 engines here: Vespa exhaust bgm PRO BigBox SPORT PX200

Performance like a Vespa racing exhaust - optics & acoustics like a standard exhaust, Handmade in SPAIN!

Vespa racing exhaust

The Vespa racing exhaust

The bgm BigBox Sport is a thoroughbred racing exhaust, in the unsuspicious design of an original exhaust. She positions herself as better alternative to conspicuous and mostly loud and large resonance exhaust systems. The high level of motivation clearly sets it apart from other boxing systems. Designed for performance-oriented drivers who appreciate the benefits of an inconspicuous vehicle.

Like any good racing exhaust, the Sport Box requires a powerful engine concept in order to be able to develop its full performance. Around cylinders like that Quattrini M1X and Co. it offers impressive results. It also supports engine outputs above 25PS without any problems and pushes ahead with full torque. Despite its high peak performance, the Sport Box gets in early and also enables comfortable driving.

Not for series or touring engines

Due to its consistent design for a high gas throughput, the BigBox Sport is not intended for use with near-series engines or tame tuning cylinders. It needs a clear and powerful outlet impulse to fill the large volume and the thick elbow of the Sport Box with life.

Due to the significantly increased volume and a new manifold, the BigBox Sport is a powerful companion for engines with sporty characteristics.

BGM1010SP (2)

That is new

Compared to the BigBox you have known so far, we now have the BigBox Sport for the small motors of the Vespa Largeframe Models, in addition to the new manifold, also incorporate other changes.

  • elbow
  • Penholder
  • Clamping on the cylinder flange
  • Bracket on the motor traverse

Buy the Vespa BigBox SPORT 80-150 here

Development and test runs

Among other things, an engine with an LML membrane, a 24 SI carburetor and a 60 bgm crankshaft served as a test victim.

In addition to one Polini 177 we also have an unedited one here Quattrini M1x plugged onto this engine.

Despite the small LML membrane with the thick steel plates, the Polini 177, which is known to be rather tame, develops a remarkable curve.

 

POLINI177 60MM SPORT

 

To something more overflow duct and outlet area, the BigBox Sport reacts as expected - here in direct comparison with a Quattrini M1X on the same engine.

 

poli177 M1X sports

When relocating the new large manifold, we looked for the best possible way so that there was enough space for the roadway, frame and main stand, which was not so easy with the dimensions of the new Vespa racing exhaust. We needed some stencils, samples and test systems so that the process now applies to almost all of them Largeframes fits.

The development of the new Vespa exhaust

From the first prototype (left) to the finished, tested and approved exhaust,

bigbox sport 125 006

it was a little further way ...

bigbox sport 125 009

 

However, we also made sure that the bgm PRO BigBox Sport, sits correctly despite its dimensions. Especially with the Vespa Rally and Vespa Sprint models
it is quite difficult, due to the chassis geometry, the position and the distance of the main stand to the engine, one good course a DAK Bungalow.

Copy of bigbox Sport 125 002

However, we definitely recommend for Vespa Rally / Vespa Sprint and similar models to check the distance to the road and maybe a little longer distance piecek to be used for the rear shock absorber.

We have to exclude the use on the Vespa models with 8 ″ tires on our part.

Vespa bgm PRO BigBox Touring

Of course we also looked in another direction:

So that you can use an original cylinder from Pinasco, DR or a PX150 can also take a BigBox for a walk, we are currently doing one Touring variant of the BigBox to develop. We have focused on an even earlier performance and torque entry. The BigBox Touring is also available on the Vespa Largeframe Models with 8 ″ tires can be used.

The Vespa BigBox Sport takes care of:

  • Vespa
    • 80 PX (V8X1T - 1983)
    • 80 PX E Lusso (V8X1T - 1983-)
    • 80 PX E Lusso Elestart (V8X1T - 1984-1990)
    • 150 (VBA1T)
    • 150 (VBB1T)
    • 150 (VBB2T)
    • 150 Super (VBC1T)
    • 150GL (VLA1T)
    • 150 sprint (VLB1T)
    • 150 Fast Sprint (VLB1T)
    • 125 GTR (VLB2T)
    • 150 PX (VLX1T - 1980)
    • 150 PX E Lusso (VLX1T - 1984-97)
    • 150 PX E (VLX1T - 1981-83)
    • 125 (VNA1T)
    • 125 (VNA2T)
    • 125 (VNB1T)
    • 125 (VNB3T)
    • 125 (VNB4T)
    • 125 (VNB5T)
    • 125 (VNB6T)
    • 125 Super (VNC1T)
    • 125GT (VNL2T)
    • 125TS (VNL3T)
    • 125 PX (VNX1T - 1983)
    • 125 PX E Lusso (VNX2T - 1984-97)
    • 125 PX E Lusso (ZAPM09300 - Bj.'98-'00)
    • 125 PX E Lusso (ZAPM09302 - Bj.'01-'10)
    • 150 PX E Lusso (ZAPM09400 - Bj.'98-'00)
    • 150 PX E Lusso (ZAPM09401 - Bj.'01-'10)

 

 

Buy the Vespa BigBox SPORT 80-150 here